S Panel (Steel wire-EPS composite panel)

Use
S Panel system is a composite construction system. It is used for load bearing walls for low-rise buildings and non-load bearing walls for high-rise buildings, also for floor board and roofing board; It consists of S Panels - three-dimensional welded wire mesh and a built-in expanded polystyrene insulation core. The panels are erected over steel reinforcing bars embedded in a concrete foundation, then fastened to one another with wire - splice mesh. Concrete is sprayed to both sides of the panels to the desired thickness. The result is a homogenous structure with excellent thermal and acoustic properties.

Features
• Fast and simple erection, creating a monolithic structure.
• Cost effective way of creating a quality, plaster finished structure.
• Light weight - only 3.9 kg per m2, 110 kg with cement mortar of 30 mm thick on both sides, easy to handle and suitable for area with soft foundation.
• High energy efficient system - Efficient thermal barrier, thermal resistance (50 mm in thickness) is 0.825 m2.k/w.
• Excellent Sound Insulation - STC rating up to 52.6 dBA.
• Superior fire resistance - tested to 2 hours fire rating.
• Earthquake resistance - As a monolithic structural element with superior strength and ductility; it is ideal solution for high seismic areas. Also hurricane and typhoon proof design, even at the highest wind loads.
• Long life, high durability, low maintenance, strong and modern.
• Healthy and secure - Insect, termite, mildew and fungi resistance.
Greater design flexibility, easily to be adopted to curved/arched application. S Panel System is stronger than rock and more versatile than timber.               

Production Capacity
400,000m2 (per annum)

Size of Product
Can be fabricated in different sizes.

Properties of product

• Light weight - only 3.9 kg per m2, 110 kg with cement mortar of 30 mm thick on both sides, easy to handle and suitable for area with   soft foundation.
• High energy efficient system - Efficient thermal barrier, thermal resistance (50 mm in thickness) is 0.825 m2.k/w.
• Excellent Sound Insulation - STC rating up to 52.6 dBA.
• Superior fire resistance - tested to 2 hours fire rating.

Product Standard

China Industrial Standard JC623-1996 Q/LSU001-1998

Main equipment

• EPS Foaming System,
• Welding and Forming System,
• Mesh Welding System,
• Checking System,
• Accessory Making System,
• Vapor System,
• Compressed Air System,
• Engineer Electrical System

Land requirement                                        

Open: 3000-5000m2   
Covered: 300m2

Raw Material

• Steel wires: Ø2.0-2.2mm             - Annual demand: 1,000tons
• EPS resin: density 15-20kg/m3      - Annual demand: 320tons
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Composition of each raw material for the product
• Waste slag: fly ash, coal gangue, slag, etc.
• Aggregate: stone powder or river sand
• Bonding agent: cement.

Power
• KW: 150
• Three phase
• Voltage: 380V

Manpower

Skilled (Nos.): 2
Unskilled (Nos.): 36

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